Hi rocksteady, thank you for letting us know about problems with Rescue Disk. I just installed Avast Free 22.1 on Windows 10 64bit and successfully created ISO as well as bootable USB flash disk (and booted from it). So, there must be some specific error you are experiencing.
Would you be so kind and help us to find out what is wrong? If so, please:
1/ send
support package from the computer where you created it
2/ let us know whether
UEFI option was used during creation
3/ check
details about the usb drive (e.g. by following this:
https://windowsloop.com/how-to-check-if-usb-is-bootable/) and let us know what do you see (or make a screenshot from it if possible)
4/ output from the following command executed against the usb drive
dir /s d: (
where d: is the usb drive - change the letter if different)
Thank you for your help and have a nice day. Petr